Custom Metal Domes & Snap Dome Switches Manufacturer

 

Shanyo is a metal dome manufacturer based in Qingdao, producing precision metal domes, snap domes and dome arrays since 2004. Every dome is made with in-house tooling and verified under ISO 9001, 14001, 45001 and IATF 16949.Metal Dome Product Range

What Is a Dome Sheet Array?

 

A dome sheet array — also known as a metal dome array, dome array sheet, or dome sheet — is a pre-assembled component that mounts multiple metal domes onto a single adhesive-backed PET (polyester) sheet. Each dome is precisely positioned over a corresponding contact pad on a PCB or FPC, so that when the sheet is applied, every dome lands exactly where it needs to be. Instead of placing domes one by one by hand, a dome sheet array lets you peel and stick the entire keypad layout in one step — dramatically speeding up assembly and eliminating positioning errors.

📌 What a dome sheet array does:

A dome sheet array sits between a graphic overlay and a circuit board, turning a scattered set of individual metal domes into a single, easy-to-handle keypad module. It ensures consistent dome placement, protects the domes from dust and moisture, and gives every key a uniform tactile click. It is the core actuation layer in remote controls, medical keypads, automotive interfaces, industrial control panels and consumer electronics.

📌 Custom layouts and constructions:

We supply dome sheet arrays in single-layer, double-layer and spacer-on-top constructions, with custom dome positions, venting cuts and adhesive zones tailored to your PCB or FPC design. Round domes, four-leg domes and triangle domes can be mixed on the same sheet. Share your layout drawing and we will tool, assemble and sample to it.

📌 Integrated FPC + dome array solutions:

For applications that need both the circuit and the dome array, we offer FPC + dome sheet array combined modules — the flexible printed circuit and the dome array are produced and aligned in-house, reducing your assembly steps and supply chain risk. This is especially popular in wearable devices, sports watches and medical handhelds where space is tight.

📌 Quality and lifecycle:

Every dome sheet array goes through in-house CCD visual inspection before shipping — dome position, adhesive integrity and electrical continuity are checked 100%. Standard dome life reaches 1,000,000 cycles, and gold-plated domes are available for high-reliability or low-contact-resistance requirements. We support both small-batch prototyping and mass production with consistent quality.

👉 Get A Free Quote & Factory Price List

 

 

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    Dome Array has become an essential part of Virtual Reality (VR), a technology familiar to many. VR creates immersive 3D environments through operating handles and VR glasses, and the Dome Array plays
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Types of Dome Sheet Arrays

 

Shanyo engineers six standard dome array constructions, each optimized for a specific tactile profile, environmental condition and assembly workflow. Custom layouts and hybrid structures are available on request.

01/

Single-Layer Dome Array

The foundational construction: precision-stamped stainless-steel domes laminated onto a single PET carrier sheet with pressure-sensitive adhesive. Actuation force spans 10–200 gf with 0.05–0.5 mm travel, and contact resistance stays below 100 mΩ. Rated for 500,000+ cycles across a -40°C to +85°C operating window.

Best for: remote controls, calculators, low-cost consumer keypads

02/

LGF-Integrated Dome Array

Combines a light-guide film (LGF) layer with the dome sheet in a single lamination pass, enabling uniform LED backlighting across every key without light bleed between positions. The light-blocking overlay ensures crisp, even illumination. Force and travel match the single-layer baseline, with the same 500K+ cycle rating.

Best for: backlit remote controls, automotive infotainment panels, smart home keypads

03/

UV-Bump Dome Array

Features UV-cured protrusion dots printed directly onto the dome sheet surface, creating raised tactile zones that guide the user's finger to the exact key center — ideal for blind operation. The bumps also improve actuation precision and reduce mis-presses. Built on PEN substrate for enhanced durability and 1,000,000+ cycle life.

Best for: industrial handhelds, POS terminals, walkie-talkie

04/

Bend-Insulated Dome Array

Incorporates a pre-bent insulating spacer sheet that creates the precise actuation gap between dome and circuit while preventing electrical shorting. The bend profile is custom-tooled to match the enclosure geometry. Uses PEN substrate with 301 stainless-steel domes, delivering 1M+ cycles and consistent force across the full -40°C to +85°C range.

Best for: automotive steering-wheel switches, appliance control panels, industrial HMIs

05/

Bend + 3M-Adhesive Dome Array

The bend-insulated construction laminated with 3M double-sided adhesive for secure, long-term bonding to PCB or enclosure surfaces — eliminating the need for additional fasteners. The high-tack adhesive maintains bond integrity through thermal cycling and vibration. Premium option upgrades to PI substrate with beryllium-copper domes for 5,000,000 cycles and -55°C to +125°C endurance.

Best for: automotive smart-cockpit panels, outdoor equipment, medical device interfaces

06/

IP67/IP68 Sealed Dome Array

Engineered with a labyrinth-edge seal and nano-hydrophobic coating to achieve IP67 (splash-proof) or IP68 (3-meter submersion) ingress protection. The flagship PI-substrate version supports 5–500 gf customizable force, 0.02–1.0 mm travel, and below-50 mΩ contact resistance with 5M+ cycle life. Validated for 1000 hours at 85°C/85%RH damp heat and 500 hours UVB irradiation.

Best for: outdoor/military keypads, marine navigation, food-equipment controls, wet-environment HMIs

Dome Sheet Array — 6 Representative Application Products

Shanyo's  Dome Sheet Array can be applied to various industries and specific products.

 

1-21091F0010O09

POS Payment Terminal

1-21091F0010O09

Game Controller

motorola

Walkie-Talkie / Two-Way Radio

1-21091F0010O0229

Handheld Scanner Terminal

PDA

Industrial PDA / Data Collector

1-21091F0010O2109

Remote Control

Dome Sheet Array Specifications

 

Structure

Multi-layer composite (PET / stainless steel / conductive layer)

Contact Configuration

SPST, Normally Open

Actuation Force Range

5 – 500 gf (customizable); standard 10 – 200 gf

Standard Stroke

0.05 – 0.5 mm; premium 0.02 – 1.0 mm

Contact Resistance

< 100 mΩ (typical); premium < 50 mΩ

Contact Bounce Time

< 10 ms; premium < 5 ms

Operating Temperature

-40°C to +85°C (special grade -55°C to +125°C)

Storage Temperature

-40°C to +85°C

Humidity

0 – 97% (no condensation); 1000h @ 85°C/85%RH damp heat

Life Cycle

≥ 500,000 cycles (standard); 1M+ (balanced); 5M+ (flagship beryllium copper)

Voltage / Current Maximum

12 mA @ 24 volts DC, RL

Breakdown Voltage

Over 200 volts

Protection Rating

Up to IP67 / IP68 design (labyrinth-edge seal + nano-hydrophobic coating)

Overall Thickness

Ultra-thin profiles < 0.3 mm available

 

Need a Custom Solution? Talk to Our Engineers

 

TABLE OF CONTENTS of dome array design guide

 

products

Structure

Substrate

Force Range

Travel

Contact Res.

Life Cycles

Temp Range

SY-DA-ECO-PET-01

Single-layer

PET

10-200 gf

0.05-0.5mm

<100 mΩ

0.5M

-40~+85°C

SY-DA-ECO-PET-LGF

LGF+Dome Sheet

PET

10-200 gf

0.05-0.5mm

<100 mΩ

0.5M

-40~+85°C

SY-DA-ECO-PET-UV

UV protrusions

PET

10-200 gf

0.05-0.5mm

<100 mΩ

0.5M

-40~+85°C

SY-DA-BAL-PEN-01

Single-layer

PEN

10-200 gf

0.05-0.5mm

<100 mΩ

1M

-40~+85°C

SY-DA-BAL-PEN-BEND

Insulating Bend

PEN

10-200 gf

0.05-0.5mm

<100 mΩ

1M

-40~+85°C

SY-DA-BAL-PEN-3M

Bend+3M Tape

PEN

10-200 gf

0.05-0.5mm

<100 mΩ

1M

-40~+85°C

SY-DA-BAL-PEN-LGF

LGF+Dome Sheet

PEN

10-200 gf

0.05-0.5mm

<100 mΩ

1M

-40~+85°C

SY-DA-FLG-PI-01

Single-layer

PI

5-500 gf

0.02-1.0mm

<50 mΩ

5M

-55~+125°C

SY-DA-FLG-PI-IP67

IP67 Sealed

PI

5-500 gf

0.02-1.0mm

<50 mΩ

5M

-55~+125°C

SY-DA-FLG-PI-IP68

IP68 Sealed

PI

5-500 gf

0.02-1.0mm

<50 mΩ

5M

-55~+125°C

SY-DA-FLG-PI-CURVE

Curved-surface

PI

5-500 gf

0.02-1.0mm

<50 mΩ

5M

-55~+125°C

SY-DA-FLG-PI-UT

Ultra-thin<0.3mm

PI

5-500 gf

0.02-1.0mm

<50 mΩ

5M

-55~+125°C

Note: Economical tier (orange) = PET substrate + 304 stainless steel, 0.5M cycles. Balanced tier (blue) = PEN substrate + 301 stainless steel, 1M cycles. Flagship tier (green) = PI substrate + beryllium-copper alloy, 5M cycles, -55°C to +125°C.

 

Dome Sheet Array Design Options

 

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Custom Layouts & Shapes

Non-standard keypad layouts and irregular footprints custom-tooled to your enclosure — any number of keys

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Custom Tactile Feel

Fine-tuned actuation force, click ratio and stroke per key — different domes on the same sheet can have different feels, so your power key clicks firmer than your menu keys.

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Custom Construction & Finishing

Select from PET, PEN or PI substrates with 304 stainless steel, 301 stainless steel or beryllium-copper domes. Add LGF backlight layers

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Custom Delivery Formats

Dome arrays supplied as individual peel-and-stick sheets, on continuous rolls for automated pick-and-place

 

Need a Custom Solution? Talk to Our Engineers

 

Why Choose Shanyo’s Dome Sheet Arrays?

 

As Shanyo, a specialized dome sheet‑array manufacturer, we deliver proven reliability for your laminated keypad applications:

Why Choose Shanyo

Shanyo focuses exclusively on custom‑engineered dome sheet array solutions for consumer electronics, industrial handhelds, medical devices and automotive human‑machine interfaces. We combine in‑house tooling capability, material expertise and strict quality‑control systems to resolve your keypad design risks at the DFM stage. Whether you are validating new prototypes or launching high‑volume mass production, our technical team works hand‑in‑hand with your project team to deliver stable, manufacturable and cost‑optimized laminated keypad solutions.

Tunable Multi‑Tactile On‑Single‑Sheet:

Achieve varied key feelings within a single laminated array for complex keypads.

Rugged Long‑Cycle Performance:

Premium materials & robust lamination for millions‑cycle service under tough environments.

Full‑Scope Custom Engineering:

Layout, material & structural design plus DFM review to avoid design & assembly risks.

Reliable Electrical Contact:

Consistent low contact resistance, eliminates intermittent signal failures.

High‑Volume Assembly Friendly:

Multiple supply formats, cut manual errors and boost production yield.

Certified Factory Direct Value:

Complete certifications & compliant materials, optimize your total project cost.

 

 

Get an Inquiry Now

 

Cooperation Process

 

Our Service Processes

Our free service hotline:400-1234-567

Inquiry & Quote

1

>>

Sampling & Testing

2

>>

Order Confirmation

3

>>

Design & Production

4

>>

QC, Packing & Shipping

5

>>

After-Sales Support

6

Step 1 - Inquiry & Quote: Send us your drawing or requirement; receive a detailed quotation within 24 hours.

Step 2 - Sampling & Testing: Free samples and force-test reports for your evaluation before committing.

Step 3 - Order Confirmation: Specs, force tolerance, packaging, and delivery terms locked down in writing.

Step 4 - Design & Production: Tooling, stamping, and 100% force inspection on automated test lines.

Step 5 - QC, Packing & Shipping: Full outgoing inspection, tape/reel or array packaging, global logistics.

Step 6 - After-Sales Support: Engineering support for assembly issues, quality claims, and next-gen designs.

 

Certifications & Quality Assurance

 
 

Every metal dome is manufactured under a certified quality management system and shipped with full material and force-test traceability:

ISO 9001 q-01

ISO 9001 Certificate

ISO 14001 e-01

ISO 14001 Certificate

ISO 45001 s-01

ISO 45001 Certificate

ISO 45001 s-000002

ISO 13485 Certificate

ABS

IATF 16949 Certificate

ISO 9001:2015 Quality Management System

IATF 16949-aligned production processes for automotive-grade applications

RoHS & REACH compliance for all standard materials and plating

Full material certificates and SGS test reports available per shipment

300+

brand trusted choice

For over 20 years, Shanyo has been the trusted precision component partner for 300+ leading brands worldwide. From consumer electronics giants to automotive and medical device manufacturers, our clients rely on our in-house tooling, strict quality control and certified production systems to deliver metal domes, dome arrays and FPC solutions that perform consistently at scale. Every partnership is built on transparent communication, on-time delivery and continuous technical support — because when your brand is on the line, our components have to be flawless.

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What Our Customers Say

 

User Evaluation

We have cooperated for over 3 years. Their metal dome switches deliver stable tactile feedback and consistent quality. Samples are provided quickly, and the engineering team offers great technical support for our new‑product projects. Highly recommended for electronic component sourcing.
productcate-60-60

Frank

Sunaura Mchinery

Strict quality control meets our automotive‑grade requirements under IATF16949. Metal stamping parts have low defect rates. Lead‑time is reliable even for large‑volume orders. Communication is smooth and responses are prompt.
productcate-60-60

Monica

Sunaura Thermal

As our long‑term supplier for walkie‑talkie metal dome switches, they deliver consistent tactile performance and stable quality for our communication devices. Strict incoming‑quality standards are fully satisfied. They respond quickly to engineering changes and support both prototype samples and mass‑volume production. Reliable partner for our radio hardware projects.
productcate-60-60

Ethan

Motorola

FAQ

FAQ

Q: Can you customize dome sheet arrays with mixed‑force keys on one single sheet?

A: Yes. We can integrate multiple metal dome types with varied actuation force, click ratio and stroke onto one laminated array sheet. Different tactile feedback can be assigned for power keys, function keys and navigation keys according to your design drawing. Both standard and irregular keypad layouts are supported.

Q:  Do you provide dome sheet array samples? How long is the sample lead‑time?

A:  We offer free standard‑layout samples for evaluation. For custom‑layout dome sheet arrays, tooling is required. Normal sample lead‑time runs 7‑12 working days after drawing confirmation. We also provide force‑test prototype kits for tactile validation before formal tooling.

Q: What certifications do you support for dome sheet arrays used in automotive & medical devices?

A: Our dome sheet arrays are manufactured under IATF 16949 for automotive projects and ISO 13485 for medical equipment. Products comply with RoHS, REACH, ISO9001, ISO14001 and ISO45001. Material certificates and test reports can be provided upon request.

Q:  What substrate options are available for dome sheet arrays? What are their differences?

A: We supply PET, PEN and PI substrates. PET is cost‑effective for general‑purpose consumer electronics. PEN delivers stable performance under cyclic temperature changes. PI suits high‑temperature, high‑reliability scenarios for automotive, industrial and medical applications.

 

Ready to Get Your Custom Dome Sheet Arrays from Shanyo Trusted Certified Factory?

 
 
 

Free samples

Free samples & force-test reports for evaluation

 

 
 
 

Factory direct sale

Factory-direct pricing with 24-hour quote turnaround

 
 
 

quality assurance

Global shipping with full QC documentation

 

 

Get a Quote & Free Samples Now

We're professional dome sheet array manufacturers and suppliers in China, specialized in providing high quality products and service. We warmly welcome you to wholesale customized dome sheet array at competitive price from our factory. Contact us for free sample.

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