Product Introduction:
Shanyo's Automobile Battery Die-Cut service provides precision die-cut components for automotive battery systems, including EV battery packs, 12V starter batteries, hybrid vehicle batteries and battery management systems. Using advanced rotary and flatbed die-cutting techniques, we process foam, insulation film, thermal interface materials and adhesive tapes into custom sealing gaskets, insulation sheets, thermal pads and cushioning components with tight tolerances, clean edges and reliable performance for the demanding electrical, thermal and vibration environments of automotive battery applications.
Standard materials: Silicone Foam, EPDM, CR (Neoprene), PORON, PU, PE, EVA, PET Film, Polyimide (Kapton), Thermal Gap Pad, Phase Change Material, 3M Adhesive Tape, Composite Laminates. Die-cutting: rotary, flatbed, laser, CNC routing, kiss-cut, slitting, multi-layer lamination. Tolerance ±0.1mm. Thickness 0.025-50mm (single), up to 100mm laminated. Flame retardancy UL 94 V-0, FMVSS 302. Temperature -60 to +200 C (silicone). Dielectric strength up to 300 kV/mm (Kapton). Compression set <10% (silicone/PORON). Thermal conductivity 1-12 W/m·K (gap pad). Vibration resistance 10-2000Hz, 10G. Class 10000 cleanroom available.
Backed by an IATF 16949 / ISO 9001 certified Qingdao factory. Prototyping 10-100 pcs (laser, 3-5 days, no tooling); small batch 100-2,000 pcs (flatbed, 7-10 days); mass production 2,000+ pcs (rotary, 10-15 days). Standard MOQ 2,000 pcs. RoHS, REACH, UL 94, FMVSS 302 compliant. PPAP Level 3 documentation available for automotive. Send us your drawing, material spec and battery application requirements for a free design review within 24 hours.
